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Large-Scale Industrial Freeze Drying System 500kg Capacity with Rail Loading- FVD-R500
High-Capacity 500kg Industrial Freeze Dryer with 240 Stainless Steel Trays
The IKE FVD-R500 is a 500kg industrial freeze drying system with 240 stainless steel trays. Designed for high-volume production, it features separate pre-freezing and drying chambers connected by a rail-based trolley loading system. This setup ensures fast, hygienic material transfer, reduces downtime, and delivers consistent results with advanced PLC control.
5.0
Place of Origin:
China (Guangdong)
Size(L*W*H):
6500*2450*2000mm
MOQ:
1 set
Lead Time:
30-45 Working Days
Warranty:
1 Year
design customization
Please fill out the form below to request a quote or to request more information about us. Please be sure to upload customized requirement documents or pictures, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Space requrie
12000*12000*3500 mm
Tray Size
750*570*35 mm
Model
FVD-R500
Machine size
6500*2450*2000mm
Power
130 kw
Tray Number
240 pcs
Capacity
500 kgs
The IKE FVD-R500 is a high-capacity industrial freeze dryer designed for demanding production environments. With a 500kg capacity and 240 stainless steel trays, it is ideal for large-batch processing in food manufacturing, pharmaceuticals, nutraceuticals, and specialty product industries.
Its rail-mounted trolley loading system enables pre-frozen material racks to move seamlessly from the pre-freezing chamber to the drying chamber without manual handling. This ensures product integrity, maintains hygiene, and significantly reduces downtime.
The modular design allows customization of chamber sizes, rail layouts, and control features to meet different production requirements. A fully automated PLC control system provides multi-stage process settings, data recording, and built-in safety interlocks for stable, repeatable drying performance.
Product advantages
Each advantage is designed to make large-scale freeze drying more efficient, consistent, and reliable.
High-Capacity Batch Processing
500kg loading capacity with 240 stainless steel trays, optimized for large-scale industrial production.
Seamless Trolley Loading System
Rail-mounted design transfers racks directly from pre-freezing to drying chamber, reducing handling time and contamination risk.
Customizable Modular Design
Flexible chamber sizes, rail layouts, and configurations tailored to different factory requirements.
Durable & Hygienic Construction
Premium stainless steel build for easy cleaning and long-term use in food and pharmaceutical environments.
Product application
The IKE FVD-R500 is ideal for industries that require large-batch freeze drying with separate pre-freezing and drying stages for optimal workflow.
✔ Food Industry – Freeze-dry fruits, vegetables, seafood, meats, dairy, instant meals, and snacks while preserving nutrients and taste.
✔ Pharmaceuticals – Suitable for vaccines, biological products, enzymes, and other heat-sensitive materials.
✔ Nutraceuticals – Perfect for herbal supplements, probiotics, and high-value health products.
✔ Specialty Products – Used for pet treats, coffee, and premium food ingredients requiring gentle drying.
With its 500kg capacity, hygienic construction, and efficient rail-loading workflow, the IKE FVD-R500 delivers unmatched performance for industrial-scale freeze drying.
Freeze-dried strawberries
Freeze-dried chicken
Freeze-dried coconut water
freeze-dried durian
FAQs
Understanding these key points can help you decide if the FVD-R500 is the right solution for your large-scale production needs.
1
What is the total footprint and height of the FVD-R500?
Dimensions vary depending on the customized configuration, but we provide detailed layout drawings to fit your factory space before production.
2
What is the power consumption and energy efficiency?
The FVD-R500 is designed with an energy-optimized refrigeration and vacuum system. Exact power requirements depend on the cycle parameters, but we can calculate operating costs based on your product and capacity.
3
How long is a typical freeze-drying cycle for 500kg of product?
It depends on the material type, thickness, and moisture content. On average, food products may require 20–36 hours, while pharmaceuticals may take longer for precise temperature control.
4
Can the system be installed in an existing production line?
Yes. The modular design allows flexible installation, and we can adapt the pre-freezing chamber, drying chamber, and rail system to your existing workflow.
5
How is installation, maintenance, and training handled?
IKE provides complete support, including on-site installation guidance, operator training, and a preventive maintenance schedule. For international projects, we can arrange for experienced overseas engineers to visit your facility to ensure smooth setup and commissioning.
6
Is it possible to run partial loads instead of the full 500kg?
Yes. The PLC system allows flexible programming for smaller batches, optimizing energy use when full capacity is not required.
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